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Kerf test pattern and fit calculator

Kerf is the width the beam removes. This page cuts a comb of notches around your material thickness and calculates kerf from a measured coupon. The notch that fits a scrap of the same sheet is the kerf to type into the box generator.

Exports SVG. See also Finger-joint box, Living hinge, Material test grid.

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Fit calculator

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Kerf is 0.150 mm. Use that value in the finger-joint box.

EngraveKit kerf test Units are millimeters. Import at 100% scale into LightBurn or xTool Creative Space. Red is cut, blue is score, black is engrave.

9 notches from 2.8 mm to 3.2 mm.

Sheet 140.8 × 34.4 mm.

Find the tightest notch a scrap of this material slides into. That offset is your kerf.

Red paths cut. Blue paths score. Black paths engrave. Import at 100% scale.

How to use it

  1. Enter the thickness you measured, not the number on the vendor’s listing.
  2. Keep the default offsets, from −0.20 mm to +0.20 mm, unless you already know the beam is wider.
  3. Cut the file. Slide a scrap of the same sheet into the notches. The tight one is your kerf.
  4. Or cut the square coupon, measure it, and use the calculator. An outside square comes out smaller by the kerf.
  5. Put that kerf into the finger-joint box before you cut the real job.

Related tools

Questions

What does a negative notch mean?

The notch is drawn narrower than the thickness. After the beam widens it, a −0.10 mm notch finishes near the real thickness when your kerf is about 0.10 mm.

Outside measurement or inside?

A part measured across its outside is smaller than drawn, so kerf = drawn − measured. A hole is larger, so kerf = measured − drawn.

Should I retest when I change speed?

Yes. Power, speed, focus, and the lens all change kerf. Retest when any of those change, and when you open a new sheet.